CRAY RESEARCH-LIVERMORE SOFTWARE EVENT SHOWCASES ENGINEERING APPLICATIONS ON MPP SYSTEM Firms Say Running Structural Problems This Complex On An MPP Machine Is A First EAGAN, Minn., June 27, 1994 -- At a workshop held here earlier this month, researchers from Alcoa, Alcan International, USX Corporation's U.S. Steel Group, Samsung Group, the Oak Ridge National Laboratory and other organizations successfully ran a range of complex engineering problems using the CRAY T3D massively parallel processing (MPP) system from Cray Research (NYSE:CYR) and the popular LS-DYNA3D structural analysis software from Livermore Software Technology Corp. (LSTC), Livermore, Calif. Representatives from more than a dozen organizations were invited to bring at least one "real-world" engineering problem each to the five-day event hosted by Cray Research and LSTC. The event was significant, Cray Research and LSTC officials said, as it was the first-ever workshop dedicated to commercially available structural engineering software for MPP systems, which combine hundreds or thousands of microprocessors to solve problems. To date few commercially available software packages are offered on MPP systems in the marketplace and a limited number of industrial problems have been run on the systems. At the symposium, industry representatives collaborated with software and hardware experts to run problems on the CRAY C90 parallel vector supercomputer system and the new CRAY T3D MPP system, including the crash analysis of two cars in a head-on collision; the metal stamping simulation of a car fender made of aluminum; and the metal forming analysis of a Cathode Ray Tube (CRT) housing unit. Nearly half of the problems were metal forming applications, a relatively new industrial application for computers; six problems were earmarked for the CRAY T3D system. According to Sara Graffunder, director of applications for Cray research, this is the second Cray-sponsored event devoted to the LS-DYNA3D software package on high-performance computers. "In dedicating CRAY T3D computer time for this year's event, we expanded the workshop to focus on the MPP version of LS-DYNA3D and our MPP hardware, Cray's latest high-end technology," said Graffunder. "We are extremely pleased with the results the participants saw and are excited to be able bring the group's accomplishments to our customers and industry." It can take years to rewrite programs originally developed for traditional vector supercomputers for the MPP system architecture, said John Hallquist, president of LSTC. For the more than two years LSTC has been working with others in the industry -- including Cray Research -- on the LS-DYNA3D conversion for MPP. "In just a five-day workshop, we saw several problems run to completion on the CRAY T3D," he said. "The combination of expertise of all the participants is what made the symposium a true success. No one group -- Cray, LSTC, or the industrial customers and prospects -- could have achieved on its own what the group did in five days." Thomas Zacharia, acting head of the Computational Center for Industrial Innovation at the Oak Ridge National Laboratory, has considerable MPP experience, having worked on the lab's four MPP systems. This was the first time he had used the CRAY T3D system and he successfully ran his crash analysis problem to completion on this system. "That's where the news is," Zacharia said. "At this point in the MPP revolution we are not so much concerned about the performance of MPP systems over the other kinds of architectures. The fact that real-world industrial problems were run to completion and gave accurate results on the MPP system is a real step forward with this technology. "Clearly MPP hardware is evolving daily at a very fast pace and the software hasn't kept up," he said. "There are only a few commercial programs available on MPP today, and I am pleased to be a part of this workshop and the efforts to advance MPP applications." Zacharia also noted that crash analysis problems are more complex to map onto the MPP systems; metal forming problems are considerably more parallel and substantially easier to run on MPP systems. Mark Finn, research scientist at Alcan, came to the five-day symposium with only one, but a very large and complex problem -- the sheet metal forming of an automotive front fender made of aluminum. His goal was to run the job to completion on the CRAY T3D with accurate results. Finn says that as one of the world's largest manufacturers of aluminum, Alcan has a vested interest in aiding automotive companies in introducing aluminum stamped components into their products. Automotive die designers and stamping plants are relatively unfamiliar with the behavior of aluminum, which behaves differently from steel in terms of stamping and springback. Through the application of metal forming simulations and Alcan's knowledge of its aluminum material, Alcan is working with the automotive industry to overcome the initial perceived difficulties in introducing a new material to a mature, experience-based industry, Finn said. "To my knowledge this forming problem (which was comprised of 130,00 elements) is the largest and most complex metal forming analysis ever run on an MPP system," said Finn. "Both the operating system for the T3D and LS-DYNA3D are in early developmental stages and I was amazed at the robust environment of the CRAY T3D and LS-DYNA3D," he said. Finn said that he saw a great deal of promise in metal forming applications for high-end MPP systems (256 processors or above). Without a doubt, metal forming problems should prove to be one of the most scalable industrial applications for MPP hardware," he said. "In the real physical world, as the tooling or stamping equipment moves it contacts the aluminum sheet at a multitude of points and therefore is in essence a parallel operation. By dividing up this problem on a large number of processors, we can give each processor a stream of discrete elements to work on, resulting in fast, efficient problem- solving. Depending upon the number of processors allocated, a large number of designs could be evaluated in a single working day." Cray Research provides the leading supercomputing tools and services to help solve customers' most challenging problems. ###